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Borealis Visico™ LE4481/LE4437 Moisture-Crosslinking Polyethylene Compound for Flexible Low Voltage Insulation  (discontinued **)
Categories: Polymer; Thermoplastic; Ethylene Butyl Acrylate; Polyethylene (PE); Low Density (LDPE); Low Density Polyethylene (LDPE), Wire/Cable Grade

Material Notes: Visico LE4481/LE4437 is a natural, low-density ethylene vinyl silane/ ethylene butyl acrylate terapolymer that is designed for flexible low voltage wire insulation and jacketing. The combination of a Visico base material, LE4481, and a tine catalyst masterbatch, LE4437, provides a patented scorch retardant additive (SRA) that increases the processing window for a moisture crosslinking compound and minimizes the tendency for premature crosslinking in the extruder, head or die. LE4437 should be added to LE4481 directly in the extruder hopper by dry blending at a ratio of 5 parts LE4437 to 95 parts LE4481. LE4437 also provides, in addition to catalyst, a stabilization package containing suitable antioxidant, a metal passivator and a metal deactivator. Properly mixed, during the extrusion process, LE4481/LE4437 exhibits excellent thermal stability to oxidation.

LE4481/LE4437 is recommended for use as insulation for low voltage control cables and power cables up to 6 kV in rating that require excellent ambient and low temperature flexibility.

Information provided by the Manufacturer.

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Physical PropertiesOriginal ValueComments
Density 0.928 g/ccLE 4481; ASTM D792
 0.933 g/ccLE 4437; ASTM D792
Melt Flow 4.5 g/10 minLE 4481; ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength, Yield >= 1440 psiHeat Aging (7 days at 121°C); ASTM D412
 1600 psiASTM D412
Elongation at Break <= 50 %Hot Creep Test (150°C, .2 MPa); ICEA T-28-562
 225 %Heat Aging (7 days at 121°C); ASTM D412
 250 %ASTM D412
Tensile Set <= 5.0 %Hot Creep Test (150°C,.2 MPa); ICE T-28-562
 
Electrical PropertiesOriginal ValueComments
Electrical Resistivity 1.00e+16 ohm-cmASTM D257
Dielectric Constant <= 2.7
@Frequency 60 Hz
ASTM D150
Dielectric Strength >= 550 V/milASTM D149
Dissipation Factor 0.0010
@Frequency 60 Hz
ASTM D150
 
Processing PropertiesOriginal ValueComments
Middle Barrel Temperature >= 140 °C
Front Barrel Temperature >= 120 °C
Die Temperature >= 285 °F
Head Temperature >= 140 °C

**
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PBOREA202 / 27509

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