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Metal adhesives

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Resinlab® EP1238 Black Acrylic / Epoxy Hybrid Adhesive
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive

Material Notes: Resinlab™ EP1238 Black is a two part acrylic / epoxy hybrid adhesive designed for bonding metals and plastics. It cures quickly at room temperature to a tough, semi-rigid material. It has good wetting to most surfaces and has controlled flow characteristics to give good wetting without excessive running or dripping. This product gives very good vibration and impact resistance. It gives good resistance to water, salt spray, inorganic acids and bases and most organic solvents. It was especially formulated to a 2A:1B volume mix ratio for use in side-by-side dispensing cartridges and meter/mix and dispense equipment. EP1238 Black will reach handle cure at room temperature within 6 – 12 hours. Cure time can be accelerated by the application of heat. Times and temperatures from 2 hours at 65°C to 30 minutes at 100°C are typical for most applications. Time to heat substrate must be taken into account. Cooler temperatures will also extend work time and increase cure times.

Information Provided by Resinlab L.L.C., an Ellsworth Adhesives Company.

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Physical PropertiesOriginal ValueComments
Specific Gravity 1.09 g/ccPart B; TM R050-16
 1.13 g/ccMixed; TM R050-16
 1.16 g/ccPart A; TM R050-16
Water Absorption 0.25 %
@Time 86400 sec
TM R050-35
Viscosity 40000 cPPart A, RVT, #5, 2.5 rpm; TM R050-12
 65000 cPMixed; TM R050-12
 90000 cPPart B, RVT, #6, 2.5 rpm; TM R050-12
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 80TM R050-17
Tensile Strength at Break 8500 psiTM R050-36
Tensile Strength, Ultimate 8500 psiTM R050-36
Tensile Strength, Yield 3000 psiTM R050-36
Elongation at Break 3.0 - 4.0 %TM R050-36
Tensile Modulus 450 ksiTM R050-36
Compressive Yield Strength 9000 psiTM R050-38
Compressive Strength 20000 psiBreak; TM R050-38
 21000 psiUltimate; TM R050-38
Compressive Modulus 350 ksiTM R050-38
Adhesive Bond Strength 4000 psiLap shear; 2024 T3 Al Abraded / MEK Wipe; TM R050-37
Peel Strength 25.0 pliAl to Al
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 1.60e+15 ohm-cm
Dielectric Constant 6.3
@Frequency 100 Hz,
Temperature 25.0 °C
Dielectric Strength 888 V/mil
 
Thermal PropertiesOriginal ValueComments
CTE, linear 80.0 µm/m-°C
@Temperature <=60.0 °C
below Tg
 194 µm/m-°C
@Temperature >=60.0 °C
above Tg
Thermal Conductivity 0.180 W/m-K
Maximum Service Temperature, Air 150 °C
Minimum Service Temperature, Air -40.0 °C
Glass Transition Temp, Tg 60.0 °CTM R050-25
 
Processing PropertiesOriginal ValueComments
Cure Time 2.00 hour
@Temperature 65.0 °C
 24.0 hour
@Temperature 25.0 °C
Pot Life 20 minMass: 50g; TM R050-19
 
Descriptive Properties
ColorBlack
Mix Ratio100:47Weight
 2:1Volume

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Metal adhesives

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