Bakelite® UP 3415 Unsaturated Polyester Resin, Low Shrinkage, High Arc Resistance, UL Listed, High Mechanical Strength

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Bakelite® UP 3415 Unsaturated Polyester Resin, Low Shrinkage, High Arc Resistance, UL Listed, High Mechanical Strength
Categories:	Polymer; Thermoset; Filled/Reinforced Thermoset; Polyester, TS; Thermoset Polyester Glass Filled BMC
Material Notes:	Polyester molding compound, inorganically filled, glass fiber reinforced, styrene free, very high dimensional stability, non flammable, high mechanical properties, UL listed molding compound 0.75 mm / V-0 (ALL), RTI 170 °C. Applications: Safety switch housings and electrotechnical parts, e. g. energy regulators, clamp boards, lamp parts, MCB housings, MCCB housings, excellent RTI of 170°C
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Physical Properties	Original Value	Comments

Density	2.00 g/cc	ISO 1183
Apparent Bulk Density	0.900 g/cc	ISO 60
Linear Mold Shrinkage	0.0015 cm/cm	Compression Molding. Post Shrinkage = 0.02%.; ISO 2577
	0.0030 cm/cm	Injection Molding. Post Shrinkage = 0.02%.; ISO 2577

Mechanical Properties	Original Value	Comments
Ball Indentation Hardness	325 MPa	H961/30; ISO 2039/P1
Tensile Strength	45.0 MPa	ISO 527 - 1/2
Tensile Modulus	10000 MPa	ISO 527 - 1/2
Flexural Strength	105 MPa	ISO 178
Flexural Modulus	13000 MPa	ISO 178
Compressive Strength	160 MPa	ISO 604
Charpy Impact Unnotched	8.50 kJ/m²	ISO 179-1 eU
Charpy Impact, Notched	4.50 kJ/m²	ISO 179-1eA

Electrical Properties	Original Value	Comments
Volume Resistivity	1.00e+13 ohm-cm
Surface Resistance	1.00e+12 ohm
Dielectric Constant	5.25 @Frequency 100 Hz
Dielectric Strength	25.0 kV/mm @Thickness 1.00 mm	IEC 60243-P1
Dissipation Factor	0.020 @Frequency 100 Hz
Arc Resistance	190 - 195 sec	ASTM D495
High Voltage Arc Resistance to Ignition (HVAR)	>= 300 sec @Thickness 0.750 mm	ALL
Comparative Tracking Index	600 V
Hot Wire Ignition, HWI	60 - 120 sec @Thickness 0.750 mm	ALL
	>= 120 sec @Thickness 1.50 mm	ALL
High Amp Arc Ignition, HAI	30 - 60 arcs @Thickness 0.750 mm	ALL
	60 - 120 arcs @Thickness 1.50 mm	ALL
High Voltage Arc-Tracking Rate, HVTR	0.000 - 10.0 mm/min @Thickness 3.00 mm	(ALL)

Thermal Properties	Original Value	Comments
Maximum Service Temperature, Air	180 °C	<20000 hours; IEC 60216-P1
	200 °C	< 50 hours; IEC 60216-P1
Deflection Temperature at 8.0 MPa	210 °C	ISO 75-2
UL RTI, Electrical	170 °C @Thickness 0.750 mm	ALL
UL RTI, Mechanical with Impact	130 °C @Thickness 0.750 mm	ALL
	170 °C @Thickness 3.00 mm	(ALL)
UL RTI, Mechanical without Impact	130 °C @Thickness 0.750 mm	ALL
	170 °C @Thickness 3.00 mm	(ALL)
Flammability, UL94	V-0 @Thickness 0.750 mm	All colors

Processing Properties	Original Value	Comments
Feed Temperature	60.0 - 70.0 °C	Injection molding
Nozzle Temperature	70.0 - 100 °C	Injection molding
Melt Temperature	70.0 - 100 °C	Injection molding
Mold Temperature	160 - 180 °C	Injection molding
	160 - 180 °C	Compression molding
Injection Pressure	>= 10.0 MPa	Compression and injection cavity mold pressure
Back Pressure	0.500 - 1.00 MPa	Injection molding
Cure Time	10.0 - 20.0 sec	Per 1 mm of wall thickness, injection molding
	20.0 - 40.0 sec	Per 1 mm of wall thickness, compression molding

Descriptive Properties
Creep Rupture Strength	Good
Holding Pressure	Approximately 40-60% of injection pressure
Media Resistance	Medium
Thermal Expansion	Very Slight
Water absorption (mg)	20	24h / 23°C

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