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Ensinger PEI

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Polygon Composites Polylube® HT High Temperature Bearings Versatile high load, low friction composite bearings
Categories: Polymer

Material Notes: PolyLube®HT bearing is a high load, low RPM bearing designed for applications where self-lubrication is desired, but conventional composite bearings will not perform high temperatures. This product has been designed to provide excellent performance at elevated temperatures. With a glass transition temperature of over 500°F this epoxy filament wound structure exhibits superb performance over extended exposure to elevated temperatures. The bearing material is focused on applications where the bearing will be exposed to temperatures up to 500°F. In addition to its high compressive properties (in both static and dynamic modes), this bearing material is inherently self-lubricating. The self-lubrication capability of Polygon’s new material means that the use of expensive high temperature external lubricants such as polyurea grease, lithium grease, some bentone greases, as well as advanced ester based oils and complex thickening systems may no longer be necessary. The PolyLube HT bearing creates a high strength, self-lubricating journal bearing material that can offer performance enhancements over greased systems, as well as graphite loaded bronze structures, some iron-copper graphites, polysulfone, PEEK, and polymide bearing materials.

Applications: PolyLube® High Temperature applications are not just for elevated temperature environments but also for applications where the bearing may need to resist thermal expansion during operation. One example of this is in snowmobile clutch markets. In these applications, the clutch speed goes from 0 to very high RPM’s in micro-seconds (and vice versa). During this cycling, friction is rising because speed is being dramatically increased. As the friction goes up so does the temperature of the associated components. A high temperature composite bearing material can resist these expansion phenomena and as a result offer better long term wear, improved bearing durability, and less seizure opportunity than conventional metal bearing materials.

Information provided by Polygon

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Physical PropertiesOriginal ValueComments
Specific Gravity 1.87 g/cc
Water Absorption 0.12 %
@Time 7200 sec
 0.16 %
@Time 86400 sec
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength 20.0 ksi
 120 ksiHoop
Modulus of Elasticity 600 ksi
 5000 ksiTransverse
Flexural Strength 20.0 ksi
Compressive Strength 70000 psiUltimate, Radial
Poissons Ratio 0.080Axial
Shear Modulus 600 ksi
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 2.41e+15 ohm-cm
Surface Resistance 2.92e+15 ohm
Insulation Resistance 2.38e+12 ohm
@Thickness 203 mm
Dielectric Constant 4.15
@Frequency 60 Hz
Dielectric Strength 400 V/mil
Dissipation Factor 0.0094
@Frequency 60 Hz
 
Thermal PropertiesOriginal ValueComments
CTE, linear 4.80 µin/in-°F
Specific Heat Capacity 0.270 BTU/lb-°F
Thermal Conductivity 1.80 - 2.30 BTU-in/hr-ft²-°F
Maximum Service Temperature, Air 500 °F
Minimum Service Temperature, Air -350 °F
 
Descriptive Properties
Heat Resistance500°FContinuous
Impulse400-550 V/mil11/2 40u Wave (Axial)
Maximum Velocity10 sfm
Power Factor10@ 60 cps (100v pct mx) – at 212°F
 10@ 60 cps (100v pct mx) – after 24 hrs at 100°F at 98% RH
 5@ 60 cps (100v pct mx) – as received
Unit Load Limit30000 psi

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