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Master Bond adhesives

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APCM SG4528-029CU-102V Lightning Strike Prepreg
Categories: Polymer; Thermoset; Epoxy

Material Notes: Description: SG4528-029CU-102V is a medium weight, conductive, surfacing film composed of a non-woven metallic copper mesh impregnated with a toughened epoxy resin plus an ultra-light weight veil for outstanding surfacing capability. It is designed for lightning and shielding protection of aircraft, equipotential ground planes and as a counterpoise for antenna installations.

Features:

  • Dual Co-cure capabilities between 250°F and 350°F, post curable to 350°F
  • Epoxy formulation results in a tough outer shell with outstanding surfacing capabilities
  • Extremely low volatile content contributes negligible surface porosity
  • Excellent tack and handling properties for ease of lay-up
  • Excellent environmental performance from -65°F to 300°F
  • Compatible with a wide range of other epoxy prepreg systems
  • Non-woven foil mesh qualified at most all composite aircraft manufacturers
  • Capable of providing Zone 1A and Zone 2A direct effects lightning protection-Ref. Appendix A
  • Provides a high degree of electromagnetic shielding for electric and magnetic fields associated with lightning and high powered radio frequency transmitters

Information provided by Adhesive Prepegs for Composite Manufacturers, LLC

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Physical PropertiesOriginal ValueComments
Volatiles <= 1.0 %
 
Processing PropertiesOriginal ValueComments
Cure Time 1.00 hour
@Temperature 121 °C
 1.50 hour
@Temperature 177 °C
Gel Time 10.0 - 12.0 min
@Temperature 121 °C
Shelf Life 4.00 Month
@Temperature 4.44 °C
 12.0 Month
@Temperature -17.8 °C
 
Descriptive Properties
ColorDark gray opaque
FormModified epoxy impregnated non-woven mesh
SeparatorPaper release on the veil side, polyethylene release on the metal mesh side

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PAPCM012 / 187025

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