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Specialty Compounds RTP Company

Thermal Ceramics Kao-Tab HDHS-98 High Alumina Castables
Categories: Ceramic; Oxide; Aluminum Oxide

Material Notes: Kao-Tab HDHS-98 is a very high purity, 98% alumina castable with high hot strengths. Excellent for hydrogen atmospheres needing high-purity or high temperature applications in the ion and steel, chemical processing, and cement industries.

Features:

  • Designed for supercritical applications
  • Specially enhanced high alumina chemistries that allow Kao-Tab to outperform conventional castables
  • Applications:

  • Cat cracker transfer lines where more abrasion resistance is needed
  • Secondary ammonia reformer linings where low silica is desired
  • Recovery boiler
  • Upper furnace walls
  • Recovery/cyclone boilers
  • Lower furnace walls and floor
  • Cyclone boilers
  • Information provided by Thermal Ceramics

    Data has not been recently verified. Please contact manufacturer for current information.

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    Physical PropertiesMetricEnglishComments
    Density 2.821 - 3.013 g/cc0.1019 - 0.1089 lb/in³Fired
     
    Mechanical PropertiesMetricEnglishComments
    Modulus of Rupture 0.00483 - 0.00827 GPa0.700 - 1.20 ksiDried 18-24 hours at 220°F; ASTM C133
     0.00345 - 0.00552 GPa
    @Treatment Temp. 816 °C,
    Time 18000 sec
    0.500 - 0.800 ksi
    @Treatment Temp. 1500 °F,
    Time 5.00 hour
    ASTM C133
     0.00689 - 0.00965 GPa
    @Treatment Temp. 1870 °C,
    Time 18000 sec
    1.00 - 1.40 ksi
    @Treatment Temp. 3400 °F,
    Time 5.00 hour
    ASTM C133
    Compressive Strength 24.1 - 41.4 MPa3500 - 6000 psiFired 5 hours at 1500°F; ASTM C133
     32.4 - 45.0 MPa4700 - 6530 psiDried for 18-24 hours at 220°F
     41.4 - 59.0 MPa6000 - 8560 psiFired 5 hours at 3400°F
    Abrasion 7.0 - 117.0 - 11loss, cc`s; Fired 5 hours at 1500°F; ASTM C704
     
    Thermal PropertiesMetricEnglishComments
    Thermal Conductivity  1.89 W/m-K
    @Temperature 1090 °C
    13.1 BTU-in/hr-ft²-°F
    @Temperature 2000 °F
    ASTM C417
     2.19 W/m-K
    @Temperature 816 °C
    15.2 BTU-in/hr-ft²-°F
    @Temperature 1500 °F
    ASTM C417
     2.51 W/m-K
    @Temperature 538 °C
    17.4 BTU-in/hr-ft²-°F
    @Temperature 1000 °F
    ASTM C417
     3.08 W/m-K
    @Temperature 260 °C
    21.4 BTU-in/hr-ft²-°F
    @Temperature 500 °F
    ASTM C417
    Maximum Service Temperature, Air 1870 °C3400 °F
    Shrinkage  0.00 - 0.40 %
    @Temperature 816 °C,
    Time 18000 sec
    0.00 - 0.40 %
    @Temperature 1500 °F,
    Time 5.00 hour
    ASTM C113
     0.20 - 0.70 %
    @Temperature 1870 °C,
    Time 18000 sec
    0.20 - 0.70 %
    @Temperature 3400 °F,
    Time 5.00 hour
    ASTM C113
     0.00 - 0.20 %
    @Treatment Temp. 104 °C
    0.00 - 0.20 %
    @Treatment Temp. 220 °F
    Dried 18-24 hours; ASTM C113
     
    Processing PropertiesMetricEnglishComments
    Shelf Life 12.0 Month12.0 Month
     
    Component Elements PropertiesMetricEnglishComments
    Al2O3 98 %98 %
    Alkalis 0.10 %0.10 %
    CaO 1.8 %1.8 %
    SiO2 0.10 %0.10 %

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    CTHERM070 / 2390

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