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Chemically Resistant adhesives

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Epoxy Technology EPO-TEK® T905BN-3 Thermally Conductive Epoxy
Categories: Polymer; Thermoset; Epoxy; Epoxy, Thermally Conductive

Material Notes: Product Description: EPO-TEK® T905BN-3 is a thermally conductive, electrically insulating epoxy designed for heat sinking and encapsulation.

Advantages & Application Notes:

  • Potting applications:
    • Low viscosity, self leveling epoxy is ideal for potting applications
    • Low exothermic chemistry is ideal for large volume casting or potting – up to 10 liters can be realized
    • Reasonable pot-life allows for repeated cycles of vacuum and pressure, yielding bubble free epoxy and potted elements
  • High thermal conductivity allows for adhesive bonding of heat sinks and metal cases
  • Suggested applications:
    • Hybrids: staking and globbing high power SMDs to ceramic PCB
    • Medical: cooling of ultrasound and x-ray circuits, via adhesive and potting
    • Optical: thermally enhanced laser diode packaging
    • Electronics: encapsulating inductors, Cu coils and SMDs in transformer casings
  • After cure, it is capable of being machined, grinded and polished into desired shapes
  • A grey color with a unique granular-like appearance. It should not be used above delicate Au wire bonds, resulting in sweep or break.

Information Provided by Epoxy Technology

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Physical PropertiesOriginal ValueComments
Specific Gravity 0.960 g/ccPart B
 1.65 g/ccPart A
Particle Size <= 300 µm
Viscosity 2000 - 7000 cP
@Temperature 23.0 °C
50 rpm
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 60
Tensile Modulus 721520 psiStorage
Shear Strength >= 1600 psiLap
 >= 3400 psiDie
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 3.00e+11 ohm-cm
Dielectric Constant 3.51
@Frequency 1000 Hz
Dissipation Factor 0.0090
@Frequency 1000 Hz
 
Thermal PropertiesOriginal ValueComments
CTE, linear 37.0 µm/m-°CBelow Tg
 151 µm/m-°CAbove Tg
Thermal Conductivity 2.02 W/m-K
Maximum Service Temperature, Air 200 °CContinuous
 300 °CIntermittent
Minimum Service Temperature, Air -55.0 °CContinuous
 -55.0 °CIntermittent
Glass Transition Temp, Tg >= 40.0 °CDynamic Cure 20—200°C /ISO 25 Min; Ramp 10—200°C @ 20°C/Min
Decomposition Temperature 347 °CDegradation Temperature
 
Processing PropertiesOriginal ValueComments
Cure Time 2.00 hour
@Temperature 80.0 °C
Minimum Bond Line
Pot Life 180 min
Shelf Life 12.0 Month
@Temperature 25.0 °C
 
Descriptive Properties
ColorClearPart B
 GaryPart A
ConsistencyGranular paste
Mix Ratio by Weight100:14
Number of ComponentsTwo
Thixotropic Index1.53
Weight Loss<0.05%200°C
 0.16%250°C
 1%300°C

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PPOXYT099 / 141138

Chemically Resistant adhesives

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