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Master Bond adhesives

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General Plastics LAST-A-FOAM® FR-4515 High Density, Rigid Foam
Categories: Other Engineering Material

Material Notes: Product Description: LAST-A-FOAM® high-density, rigid foam products are cost-effective, versatile, strong and durable. They are manufactured using our unique chemical formulas to be exceptionally uniform and consistent in all physical properties. The FR-4500 is a grain-free, machineable tooling board for styling and design models, master models, masters for composite and layup tools, and for mold and foundry patterns. The material also serves as an excellent wood alternative for outdoor signage and display manufacturing. Available in densities from 10 to 50 lbs. per cubic foot.

Key Performance Benefits:

  • Special formulation creates shavings when material is machined, causing less dust
  • Excellent consistency and uniformity throughout entire mass of material
  • Dimensional stability
  • No warp or bow in sheets
  • Large sheets (up to 48” x 96”), thick sheets (up to 22”) available
  • Custom sizes available
Applications:
  • Design prototypes
  • Appearance or “sight” models
  • Styling models
  • Architectural models
  • Master models
  • Temporary models
  • Trim, jigs, and fixtures
  • Thermoforming tools
  • Prototype foundry patterns
  • Mold patterns
  • Topographical maps
  • Dimensional check-fixtures
  • Molds for low-temperature casting (<200 ºF)
  • Prototype/low-volume Vacuum-forming tools
  • CAD model proofs/NC program proofs
  • Tooling aids
  • Molds for low-temperature curing prepregs (<200 ºF)

Information provided by General Plastics Manufacturing Company

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesOriginal ValueComments
Density 0.240 g/ccASTM D1622
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 23ASTM D2240
Tensile Strength 425 psiParallel to Rise; ASTM D1623
 429 psiPerpendicular to Rise; ASTM D1623
 507 psiASTM D1623
Flexural Strength 666 psiRise Parallel to Beam Thick.; ASTM D790 Method 1-A
 670 psiRise Parallel to Test Span; ASTM D790 Method 1-A
 691 psiASTM D790
Flexural Modulus 24259 psiASTM D790
 26604 psiRise Parallel to Beam Thick.; ASTM D790 Method 1-A
 27490 psiRise Parallel to Test Span; ASTM D790 Method 1-A
Compressive Strength 613 psiASTM D1621
 422 psi
@Temperature 71.1 °C
Perpendicular to Rise; ASTM D1621
 428 psi
@Temperature 71.1 °C
Parallel to Rise; ASTM D1621
 595 psi
@Temperature 23.9 °C
Perpendicular to Rise; ASTM D1621
 599 psi
@Temperature 23.9 °C
Parallel to Rise; ASTM D1621
Compressive Modulus 22658 psiASTM D1621
 13963 psi
@Temperature 71.1 °C
Perpendicular to Rise; ASTM D1621
 15061 psi
@Temperature 71.1 °C
Parallel to Rise; ASTM D1621
 16905 psi
@Temperature 23.9 °C
Perpendicular to Rise; ASTM D1621
 16936 psi
@Temperature 23.9 °C
Parallel to Rise; ASTM D1621
Poissons Ratio 0.30
Shear Modulus 6.072 ksiASTM C273
Shear Strength 0.375 ksiASTM C273
 
Thermal PropertiesOriginal ValueComments
CTE, linear 290 µin/in-°F
@Temperature -45.6 - 93.3 °C
GP Method
Thermal Conductivity 0.343 BTU-in/hr-ft²-°FASTM C518
Glass Transition Temp, Tg 217 °FASTM E1545-05
 
Descriptive Properties
ColorNeutral
Surface Roughness805sanded, SJ-201P per JIS B0601-1982
Tumbling Friability (%)1.0620 mins at 60 rpm, ASTM C421

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