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Ensinger SPI

Syensqo (Solvay Specialty Polymers) Torlon® 4645 PAI, Excellent wear resistance in lubricated environments
Categories: Polymer; Thermoplastic; Polyamide-imide (PAI)

Material Notes: Excellent wear resistance in lubricated environments, contains PTFE and carbon fiber

Torlon® 4645, an injection-moldable, wear-resistant grade of polyamide-imide (PAI), has been formulated to give outstanding wear resistance in lubricated wear applications.

Torlon® PAI has the highest strength and stiffness of any thermoplastic up to 275°C (525°F). It has outstanding resistance to wear, creep and chemicals.

Potential applications for Torlon® 4645 polyamide-imide include thrust washers, seal rings, sliding vanes, bobbins, bushings, clutch rollers and pistons.

Markets/Uses: Automotive / Drivetrain / Lubricated; Automotive / Drivetrain / Needle Bearing Replacement Rings; Automotive / Drivetrain / Seal Rings; Automotive / Drivetrain / Thrust Bearings; Automotive / Drivetrain / Thrust Washers; Wear-Resistant Plastics / High Temperature Friction & Wear / Lubricated

Applications: Automotive Applications; Bearings; Bobbins; Bushings; Seals; Thrust Washer

Features: Chemical Resistant; Creep Resistant; Flame Retardant; High Heat Resistance; High Stiffness; High Temperature Strength; Low Friction; Self Lubricating; Semi Conductive; Wear Resistant

Injection notes: Minimum drying times are: 3 hours at 350°F (177°C), 4 hours at 300°F (149°C), or 16 hours at 250°F (121°C).
Compression Ratio between 1:1 and 1.5:1
Begin hold pressure at a high setting 6,000-8,000 psi (41.37-55.16 MPa), for several seconds, then drop off to 3,000-5,000 psi (20.69-34.48 MPa), for the duration of the hold pressure sequence.
Molded parts must be post cured.

Information provided by Solvay Specialty Polymers.

Vendors: Drake extrudes shapes and machines and injection molds parts in Torlon® PAI, PEEK, PAEK, Ryton PPS and Ultem PEI. It also machines Vespel® PI. Innovations include cryogenic CryoDyn® CT-200 shapes as a PCTFE alternative; efficient Seamless Tube® and the largest extruded rod diameters to >254mm and plate thicknesses to > 100mm. Certified to ISO 9001:2015 and AS9100D. Visit www.DrakePlastics.com

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Physical PropertiesMetricEnglishComments
Density 1.57 g/cc0.0567 lb/in³ASTM D792
Water Absorption 0.25 %
@Time 86400 sec
0.25 %
@Time 24.0 hour
ASTM D570
 
Mechanical PropertiesMetricEnglishComments
Tensile Strength 114 MPa16500 psiASTM D638
Elongation at Break 0.80 %0.80 %ASTM D638
Tensile Modulus 18.6 GPa2700 ksiASTM D638
Flexural Strength 154 MPa22300 psiASTM D790
Flexural Modulus 12.4 GPa1800 ksiASTM D790
Compressive Strength 157 MPa22800 psiASTM D695
Shear Strength  60.7 MPa
@Temperature 150 °C
8800 psi
@Temperature 302 °F
ASTM D732
 85.5 MPa
@Temperature 23.0 °C
12400 psi
@Temperature 73.4 °F
ASTM D732
Izod Impact, Notched 0.370 J/cm0.693 ft-lb/inASTM D256
Izod Impact, Unnotched 1.10 J/cm2.06 ft-lb/inASTM D256
Coefficient of Friction 0.070 - 0.0900.070 - 0.090ASTM D1894
K (wear) Factor 0.604 x 10-8 mm³/N-M0.300 x 10-10 in³-min/ft-lb-hrASTM D3702
 
Thermal PropertiesMetricEnglishComments
CTE, linear 14.0 µm/m-°C7.78 µin/in-°FASTM D696
Deflection Temperature at 1.8 MPa (264 psi) 281 °C538 °FUnannealed; ASTM D648
 
Processing PropertiesMetricEnglishComments
Rear Barrel Temperature 304 °C579 °F
Nozzle Temperature 371 °C700 °F
Mold Temperature 199 - 216 °C390 - 421 °F
Drying Temperature 177 °C
@Time 10800 sec
351 °F
@Time 3.00 hour
Moisture Content <= 0.050 %<= 0.050 %Injection
Back Pressure 6.89 MPa999 psi
Screw Speed 50 - 100 rpm50 - 100 rpm
 
Descriptive Properties
AdditiveCarbon Fiber + PTFE Lubricant
AvailabilityAsia Pacific
 Europe
 Latin America
 North America
FormsPellets
ProcessingInjection Molding; Machining; Profile Extrusion
Screw L/D Ratio, Injection18.0:1.0 to 24.0:1.0

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PSOL8Y4550 / 280350

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