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Master Bond adhesives

Zircar Zirconia ZYFB-3 Zirconia Boards, Discs, and Cylinders Insulation
Categories: Ceramic; Machinable Ceramic; Oxide; Zirconium Oxide

Material Notes: Type ZYFB Boards, Discs and Cylinders are rigid, refractory structures composed of yttria-stabilized zirconia fibers that do not undergo the usual phase transitions associated with pure zirconia. Type ZYFB is ideally suited for thermal insulation applications under conditions of ultra-high temperatures and in a variety of severe environments. ZYFB is fired at a high temperature to impart good dimensional stability up to 1650°C and can be used at higher temperatures where some additional sintering can be tolerated. It has good hot strength up to 1400°C and can be used as a self supporting setter for loads equal to twice its own weight up to this temperature.

ZYFB is available in two densities. ZYFB-3 has a bulk density of 30 pcf and possesses extremely low thermal conductivity. ZYFB-6 has a bulk density of 60 pcf and is stronger than ZYFB-3. Both are zirconia bonded and have exceptional resistance to oxidizing and reducing atmospheres at high temperatures. Zirconia does, however, lose a small amount of oxygen at very high temperatures in vacuum and inert or reducing atmospheres. This reaction results in a color change from white to gray while most other properties remain essentially unchanged and insulation effectiveness is not impaired.

ZYFB has exceptional resistance to most corrosive environments. It undergoes little attack by molten alkali metal chlorides and carbonates at temperatures up to 700°C and withstands aqueous solutions of alkali metal hydroxides at temperatures as high as 230°C. ZYFB will also tolerate exposure to inorganic acids at their boiling point for short lengths of time.

Features:

  • Rigid and Machinable
  • High Purity Zirconia Bonded
  • Two Densities Available 30 pcf & 60 pcf
  • Extreme High Temperature Stability
  • Fibers Stabilized with ~10 wt% Yttria
  • Low Thermal Conductivity
  • Can be Cemented with Zircar Zirconia Cement Type ZR-CEM
  • Can be Surface Hardened with Zircar Zirconia Rigidizer Type ZR-RIG
  • Pre-fired and Organic Free

Information provided by Zircar Zirconia.

Key Words: ZrO2, zirconium oxide
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Physical PropertiesMetricEnglishComments
Bulk Density 0.480 g/cc0.0173 lb/in³
Porosity 92 %92 %
Outgassing - Total Mass Loss 0.00 %0.00 %In vacuum
 
Mechanical PropertiesMetricEnglishComments
Flexural Strength 0.600 MPa87.0 psiParallel to thickness
Compressive Yield Strength 0.290 MPa42.1 psiParallel to thickness @ 10% compression
 
Thermal PropertiesMetricEnglishComments
CTE, linear 10.7 µm/m-°C
@Temperature 20.0 - 1180 °C
5.94 µin/in-°F
@Temperature 68.0 - 2160 °F
Thermal Conductivity  0.0800 W/m-K
@Temperature 400 °C
0.555 BTU-in/hr-ft²-°F
@Temperature 752 °F
 0.110 W/m-K
@Temperature 800 °C
0.763 BTU-in/hr-ft²-°F
@Temperature 1470 °F
 0.140 W/m-K
@Temperature 1100 °C
0.972 BTU-in/hr-ft²-°F
@Temperature 2010 °F
 0.190 W/m-K
@Temperature 1400 °C
1.32 BTU-in/hr-ft²-°F
@Temperature 2550 °F
 0.240 W/m-K
@Temperature 1650 °C
1.67 BTU-in/hr-ft²-°F
@Temperature 3000 °F
Melting Point 2590 °C4690 °F
Maximum Service Temperature, Air 1950 °C3540 °F
Softening Point 1180 °C2160 °FDilatometric @ 10psi
Shrinkage  1.2 %
@Temperature 1650 °C,
Time 3600 sec
1.2 %
@Temperature 3000 °F,
Time 1.00 hour
perpendicular to thickness
 2.8 %
@Temperature 1650 °C,
Time 86400 sec
2.8 %
@Temperature 3000 °F,
Time 24.0 hour
perpendicular to thickness
 
Component Elements PropertiesMetricEnglishComments
HfO2 1.0 - 2.0 %1.0 - 2.0 %
Y2O3 10 %10 %
ZrO2 88 - 89 %88 - 89 %

Some of the values displayed above may have been converted from their original units and/or rounded in order to display the information in a consistent format. Users requiring more precise data for scientific or engineering calculations can click on the property value to see the original value as well as raw conversions to equivalent units. We advise that you only use the original value or one of its raw conversions in your calculations to minimize rounding error. We also ask that you refer to MatWeb's terms of use regarding this information. Click here to view all the property values for this datasheet as they were originally entered into MatWeb.

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