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Ensinger PEI
3A Composites Core Materials AIREX® T92.100 Easy Processing Structural Foam
Categories: Other Engineering Material; Composite Core Material; Polymer; Thermoplastic

Material Notes: AIREX® T92 is a closed-cell, thermoplastic and recyclable polymer foam with very good mechanical properties and price / performance ratio. It has a good resistance to fatigue, is chemically stable, UV resistant and has negligible water absorption. It is thermally stable during high temperature processing and post curing without after expansion or out-gassing. T92 is designed for easy use with all resin systems and processing technologies. AIREX® T92 is ideally suited as a core material for a wide variety of lightweight sandwich structures subjected to static and dynamic loads and/or exposed to elevated temperatures during manufacturing.


  • Easy to process with all types of resin and lamination processes
  • High process temperature up to 150°C (302°F)
  • Excellent fatigue strength
  • High compression and shear properties
  • Very low variance of mechanical properties
  • Excellent chemical stability
  • Good adhesion (skin-to-core bond)
  • Excellent long term thermal stability up to 100°C (212°F)
  • No water absorption
  • No after expansion, no out-gassing
  • Wind energy: Blades (shear webs & shells), nacelles
  • Marine: Hulls, decks, superstructures, bulkheads, transoms, interiors stringers
  • Industrial: Cover, containers, local reinforcements, x-ray tables, sporting goods
Available Properties
  • Density, ISO 845, average
  • Density, ISO 845, typical range
  • Tensile Strength, ASTM C297, perpendicular to plane
  • Tensile Strength, ASTM C297, average; perpendicular to plane
  • Elongation at Break, ISO 1922, shear
  • Elongation at Break, ISO 1922, average; shear
  • Tensile Modulus, ASTM C297, perpendicular to plane
  • Tensile Modulus, ASTM C297, average; perpendicular to plane
  • Compressive Strength, ISO 844, perpendicular to plane
  • Compressive Strength, ISO 844, average; perpendicular to plane
  • Compressive Modulus, DIN 53421, perpendicular to plane
  • Compressive Modulus, DIN 53421, average; perpendicular to plane
  • Shear Modulus, ASTM C393
  • Shear Modulus, ASTM C393, average
  • Shear Strength, ISO 1922
  • Shear Strength, ISO 1922, average
  • Thermal Conductivity, ISO 8301
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