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Master Bond adhesives

Chesterton MRS SD4i Metal Rebuilding System
Categories: Ceramic

Material Notes: An advanced ceramic composite for resurfacing and protection of metal surfaces in immersion service. It is normally applied in a thickness range of 250-370 microns (10 – 15 mils) per coat. Non-shrinking, 100% solids. MRS SD4i formulated for the resurfacing of metal components subjected to extreme corrosive or severe fluid flow conditions. MRS SD4i is a low viscosity composite that is designed to be spray applied but may also be applied by roller or brush. This product is designed as a two coat system to provide extended life for plant equipment. Cured MRS SD4i provides a high gloss ceramic surface with resistance to erosion-corrosion and permeation.

Benefits:

  • High loading of ceramic reinforcements extends equipment services life against wear.
  • Exceptional resistance to blistering and chemical attack during long term immersion conditions
  • High gloss finish reduces drag, improves pump efficiency on warn components
  • Tough resin structure resists thermal-mechanical shock
  • Outstanding adhesion insures reliable performance against underfilm corrosion
  • Convenient 2 -1 volumetric mix ratio and verification of mis by color change.

Suggested Uses:

  • Chemical Storage Tanks
  • Exhaust Gas Ductwork
  • Heat Exchangers
  • Tank Linings
  • Chimneys and Stacks
  • Fans and Housings
  • Chemical Piping

Information provided by Chesterton

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Physical PropertiesMetricEnglishComments
Density 1.80 g/cc0.0650 lb/in³Cured
 
Mechanical PropertiesMetricEnglishComments
Hardness, Shore D 8585ASTM D2240
Tensile Strength at Break 26.2 MPa3800 psiASTM D638
Elongation at Break 2.8 %2.8 %ASTM D638
Flexural Strength 62.7 MPa9100 psiASTM D790
Flexural Modulus 6.07 GPa880 ksiASTM D790
Compressive Strength 90.3 MPa13100 psiASTM D695
Adhesive Bond Strength >= 13.8 MPa>= 2000 psiTensile; ASTM D4541
Taber Abrasion, mg/1000 Cycles 26
@Load 1.00 kg
26
@Load 2.20 lb
H-18, loss; ASTM D4060
 
Thermal PropertiesMetricEnglishComments
Maximum Service Temperature, Air 65.0 °C149 °FWet
 120 °C248 °FDry
 
Processing PropertiesMetricEnglishComments
Cure Time  300 min
@Temperature 32.0 °C
5.00 hour
@Temperature 89.6 °F
Light Load
 600 min
@Temperature 25.0 °C
10.0 hour
@Temperature 77.0 °F
Light Load
 600 min
@Temperature 32.0 °C
10.0 hour
@Temperature 89.6 °F
Overcoat End
 840 min
@Temperature 32.0 °C
14.0 hour
@Temperature 89.6 °F
Full Load
 1080 min
@Temperature 16.0 °C
18.0 hour
@Temperature 60.8 °F
Light Load
 1200 min
@Temperature 25.0 °C
20.0 hour
@Temperature 77.0 °F
Overcoat End
 1440 min
@Temperature 10.0 °C
24.0 hour
@Temperature 50.0 °F
Light Load
 1440 min
@Temperature 25.0 °C
24.0 hour
@Temperature 77.0 °F
Full Load
 1440 min
@Temperature 32.0 °C
24.0 hour
@Temperature 89.6 °F
Full Chemical
 1800 min
@Temperature 16.0 °C
30.0 hour
@Temperature 60.8 °F
Overcoat End
 2400 min
@Temperature 10.0 °C
40.0 hour
@Temperature 50.0 °F
Overcoat End
 2880 min
@Temperature 16.0 °C
48.0 hour
@Temperature 60.8 °F
Full Load
 2880 min
@Temperature 25.0 °C
48.0 hour
@Temperature 77.0 °F
Full Chemical
 3600 min
@Temperature 10.0 °C
60.0 hour
@Temperature 50.0 °F
Full Load
 5760 min
@Temperature 16.0 °C
96.0 hour
@Temperature 60.8 °F
Full Chemical
 7200 min
@Temperature 10.0 °C
120 hour
@Temperature 50.0 °F
Full Chemical
Tack-Free Time  60.0 min
@Temperature 32.0 °C
1.00 hour
@Temperature 89.6 °F
 240 min
@Temperature 16.0 °C
4.00 hour
@Temperature 60.8 °F
 360 min
@Temperature 10.0 °C
6.00 hour
@Temperature 50.0 °F
 1800 min
@Temperature 25.0 °C
30.0 hour
@Temperature 77.0 °F
 
Descriptive Properties
ColorBlue
 Gray

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PPTCHS126 / 138238

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