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Master Bond adhesives

BASF Ultrason® KR 4113 PESU with 10/10% Carbon Fibers/Graphite and 10% PTFE
Categories: Polymer; Thermoplastic; Polyethersulfone (PES); Polyethersulfone (PES), PTFE Filled; Polyethersulfone, Carbon Fiber Reinforced; Polyethersulfone, Mineral Reinforced

Material Notes: Description: Compound based on PES with 30 % filler. The filler system, a mixture of carbon fibers, graphite and PTFE powder, considerably improves Ultrason’s tribological properties. In addition, this product has a very small expansion coefficient and low tendency to swell in hot oils. Abbreviated designation according to ISO 1043-1: PESU-(CF+ZD)

Typical applications: Oil control piston in standard automotive oil pumps and oil control piston in volume controlled automotive oil-pumps

Information provided by BASF

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Physical PropertiesMetricEnglishComments
Bulk Density 0.700 - 0.800 g/cc0.0253 - 0.0289 lb/in³
Density 1.48 g/cc0.0535 lb/in³ISO 1183
Water Absorption 1.5 %1.5 %ISO 62
Moisture Absorption at Equilibrium 0.50 %0.50 %23°C; 50% RH; ISO 62
Viscosity Test 56 cm³/g0.56 dl/gISO 307
Linear Mold Shrinkage, Flow 0.0031 cm/cm0.0031 in/inISO 2577, 294-4
Linear Mold Shrinkage, Transverse 0.0046 cm/cm0.0046 in/inISO 2577, 294-4
Melt Flow 14.8 g/10 min
@Load 10.0 kg,
Temperature 360 °C
14.8 g/10 min
@Load 22.0 lb,
Temperature 680 °F
ISO 1133
 
Mechanical PropertiesMetricEnglishComments
Ball Indentation Hardness 180 MPa
@Load 98.0 kg,
Time 30.0 sec
26100 psi
@Load 216 lb,
Time 0.00833 hour
ISO 2039-1
Tensile Strength  108 MPa
@Treatment Temp. 150 °C,
Time 7.20e+6 sec
15700 psi
@Treatment Temp. 302 °F,
Time 2000 hour
used oil
 108 MPa
@Treatment Temp. 150 °C,
Time 1.08e+7 sec
15700 psi
@Treatment Temp. 302 °F,
Time 3000 hour
used oil
 109 MPa
@Treatment Temp. 150 °C,
Time 7.20e+6 sec
15800 psi
@Treatment Temp. 302 °F,
Time 2000 hour
new oil
 109 MPa
@Treatment Temp. 150 °C,
Time 3.60e+6 sec
15800 psi
@Treatment Temp. 302 °F,
Time 1000 hour
used oil
 110 MPa
@Treatment Temp. 150 °C,
Time 3.60e+6 sec
16000 psi
@Treatment Temp. 302 °F,
Time 1000 hour
new oil
 111.0 MPa
@Treatment Temp. 150 °C,
Time 1.08e+7 sec
16100 psi
@Treatment Temp. 302 °F,
Time 3000 hour
new oil
 112 MPa
@Treatment Temp. 150 °C,
Time 0.000 sec
16200 psi
@Treatment Temp. 302 °F,
Time 0.000 hour
new oil
 112 MPa
@Treatment Temp. 150 °C,
Time 0.000 sec
16200 psi
@Treatment Temp. 302 °F,
Time 0.000 hour
used oil
Tensile Strength, Yield 105 MPa15200 psi50mm/min; ISO 527-1/-2
Elongation at Yield 1.3 %1.3 %50mm/min; ISO 527-1/-2
Tensile Modulus 10.1 GPa1460 ksiISO 527-1/-2
Izod Impact, Notched (ISO) 5.00 kJ/m²
@Temperature 23.0 °C
2.38 ft-lb/in²
@Temperature 73.4 °F
ISO 180/A
Charpy Impact Unnotched 1.90 J/cm²
@Temperature 23.0 °C
9.04 ft-lb/in²
@Temperature 73.4 °F
ISO 179/1eU
Charpy Impact, Notched  0.300 J/cm²
@Temperature -30.0 °C
1.43 ft-lb/in²
@Temperature -22.0 °F
ISO 179/1eA
 0.450 J/cm²
@Temperature 23.0 °C
2.14 ft-lb/in²
@Temperature 73.4 °F
ISO 179/1eA
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity 8500 ohm-cm8500 ohm-cmIEC 60093
Surface Resistance 4000 ohm4000 ohmIEC 60093
Dielectric Strength 8.00 kV/mm203 kV/inDIN 53752
 
Thermal PropertiesMetricEnglishComments
CTE, linear, Parallel to Flow  11.0 µm/m-°C
@Temperature 23.0 - 80.0 °C
6.11 µin/in-°F
@Temperature 73.4 - 176 °F
ISO 75-1/-2
 13.0 µm/m-°C
@Temperature 180 °C
7.22 µin/in-°F
@Temperature 356 °F
DIN 53752
 26.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 25.0 °C
14.4 µin/in-°F
@Thickness 0.157 in,
Temperature 77.0 °F
 26.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 75.0 °C
14.4 µin/in-°F
@Thickness 0.157 in,
Temperature 167 °F
 27.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 125 °C
15.0 µin/in-°F
@Thickness 0.157 in,
Temperature 257 °F
 27.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 175 °C
15.0 µin/in-°F
@Thickness 0.157 in,
Temperature 347 °F
 33.0 µm/m-°C
@Thickness 2.00 mm,
Temperature 25.0 °C
18.3 µin/in-°F
@Thickness 0.0787 in,
Temperature 77.0 °F
 33.0 µm/m-°C
@Thickness 2.00 mm,
Temperature 75.0 °C
18.3 µin/in-°F
@Thickness 0.0787 in,
Temperature 167 °F
 34.0 µm/m-°C
@Thickness 2.00 mm,
Temperature 125 °C
18.9 µin/in-°F
@Thickness 0.0787 in,
Temperature 257 °F
CTE, linear, Transverse to Flow  19.5 µm/m-°C
@Thickness 2.00 mm,
Temperature 125 °C
10.8 µin/in-°F
@Thickness 0.0787 in,
Temperature 257 °F
 20.0 µm/m-°C
@Thickness 2.00 mm,
Temperature 75.0 °C
11.1 µin/in-°F
@Thickness 0.0787 in,
Temperature 167 °F
 20.0 µm/m-°C
@Thickness 2.00 mm,
Temperature 25.0 °C
11.1 µin/in-°F
@Thickness 0.0787 in,
Temperature 77.0 °F
 23.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 75.0 °C
12.8 µin/in-°F
@Thickness 0.157 in,
Temperature 167 °F
 24.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 125 °C
13.3 µin/in-°F
@Thickness 0.157 in,
Temperature 257 °F
 24.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 25.0 °C
13.3 µin/in-°F
@Thickness 0.157 in,
Temperature 77.0 °F
 25.0 µm/m-°C
@Thickness 4.00 mm,
Temperature 175 °C
13.9 µin/in-°F
@Thickness 0.157 in,
Temperature 347 °F
Deflection Temperature at 1.8 MPa (264 psi) 220 °C428 °FISO 75-1/-2
Glass Transition Temp, Tg 225 °C437 °FISO 11357-1/-2
Decomposition Temperature >= 400 °C>= 752 °F
Ignition Temperature >= 500 °C>= 932 °FASTM D1929
 
Processing PropertiesMetricEnglishComments
Processing Temperature 80.0 °C176 °FHopper throat
Zone 1 350 °C662 °FFeed zone
Zone 2 360 °C680 °FCompression
Zone 3 370 °C698 °FMetering-zone
Zone 4 370 °C698 °FNozzle
Melt Temperature 350 - 390 °C662 - 734 °FInjection molding/extrusion
 370 °C698 °FOptimal
Mold Temperature 150 - 190 °C302 - 374 °FInjection molding
 170 °C338 °FOptimal
Drying Temperature 140 °C284 °F
Dry Time 4 hour4 hour
 
Descriptive Properties
ColorBlack
Commercial StatusEurope
Primary Processing TechniqueInjection molding and Extrusion

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