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Ensinger PEI
Solvay FM® 309-1 Film Adhesive
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive
Material Notes: Description: FM® 309-1 a next generation adhesive film for bonding composite and metallic structures. This new film provides a unique combination of high Tg [182°C (360°F)], high toughness and higher temperature shear properties. FM 309-1 is designed for co-cure, co-bond or secondary bonding applications and is compatible with most 177°C (350°F) curing epoxy-based prepreg systems. This new film has excellent resistance to pre-bond and post-bond humidity and has a service temperature of 177°C (350°F). FM 309-1 adhesive film provides excellent handling properties (good tack and drape) and has a minimum shop life of 30 days at 24°C (75°F). FM 309-1 adhesive can be supplied as a supported (woven glass, knit or mat carrier) or unsupported film at various weights and thicknesses. For co-cure or co-bond applications, adhesive film weight of 147 –244 gsm (0.030 – 0.050 psf) with mat carrier is recommended. This adhesive film is suitable for bonding of monolithic or sandwich structures. Honeycomb sandwich panels manufactured using FM 309-1 adhesive film demonstrate excellent laminate quality (void content <1%) and very good filleting. FM 309-1 adhesive film can be cured at 177°C (350°F) in 90 minutes at 0.28 MPa (40 psi) or can also be cured under vacuum-only pressure. The performance after vacuum cure is comparable to that after pressure cure.

Features & Benefits:

  • 177°C (350°F) curing high performance composite bonding film
  • Compatible with most 177°C (350°F) curing epoxy prepregs
  • Excellent fracture toughness (co-cure, co-bond or secondary bond)
  • Service temperature of 177°C (350°F) dry and 140°C (285°F) wet
  • Excellent resistance to both pre-bond and post-bond humidity
  • Good combination of high peel and shear properties
  • Tg of > 180°C (356°F)
  • Suitable for bonding composite sandwich structures (good filleting properties)
  • Good tack and handling properties
  • Shop life of >30 days at 24°C (75°F)
  • Storage life of 12 months from date of shipment when stored at or below -18°C (0°F)
Applications:
  • Bonding of composite and metallic structures
  • Co-cure, co-bond and secondary bonding applications
Note 1: FM 309-1M 0.05 psf Adhesive Film, Composite Bonding Data, Co-bonded Wide Area Lap Shear, Effect of Humidity Exposure at 71°C (160°F) and 100% RH

Note 2: FM 309-1 0.05 psf Adhesive Film, Composite Bonding Data, Double Lap Shear Data, Secondarily Bonded, Effect of Humidity Exposure at 71°C (160°F) and 100% RH

Note 3: FM 309-1 Adhesive Film, Lap Shear (Metal to Metal)

Note 4: FM 309-1 Supported Adhesive Film 0.06 psf, Glass Carrier, Effect of Thermal Aging at 150°C/300°F and 177°C/350°F for 1000 hours

Information provided by Cytec, subsequently acquired by Solvay.
Vendors:
Available Properties
  • Density
  • Volatiles
  • Storage Temperature
  • Tensile Strength, Flatwise, Co-bonded glass honeycomb/CYCOM® 977-2 carbon fabric, After 2000 hrs water soak at 71°C/160°f
  • Tensile Strength, ASTM C297, Flatwise, Metal honeycomb/metal skins
  • Tensile Strength, ASTM C297, Flatwise, Metal honeycomb/metal skins
  • Tensile Strength, Flatwise, Co-bonded glass honeycomb/CYCOM® 977-2 carbon fabric
  • Tensile Strength, Flatwise, Co-bonded glass honeycomb/CYCOM® 977-2 carbon fabric
  • Tensile Strength, ASTM C297, Flatwise, Metal honeycomb/metal skins
  • Shear Strength, ASTM D1002, Lap, FM 309-1M 0.05 psf, Note 3
  • Shear Strength, ASTM D1002, Lap, FM 309-1U 0.05 psf, Note 3
  • Shear Strength, ASTM D1002, Lap, FM 309-1K 0.08 psf, Note 3
  • Shear Strength, ASTM D1002, Lap, Note 4
  • Shear Strength, ASTM D3165, Blister, Note 4
  • Shear Strength, ASTM D3165, Blister, After 1000 hours at 177°C/350°F, Note 4
  • Shear Strength, ASTM D3165, Blister, After 1000 hours at 150°C/300°F, Note 4
  • Shear Strength, ASTM D3165, Blister, After 1000 hours at 177°C/350°F, Note 4
  • Shear Strength, ASTM D1002, Lap, After 1000 hours at 150°C/300°F, Note 4
  • Shear Strength, ASTM D1002, Lap, After 1000 hours at 177°C/350°F, Note 4
  • Shear Strength, ASTM D3165, Blister, After 1000 hours at 150°C/300°F, Note 4
  • Shear Strength, Lap, After 2000 hrs at 160°F/100%, Note 1
  • Shear Strength, Lap, Note 2
  • Shear Strength, ASTM D1002, Lap, After 1000 hours at 177°C/350°F, Note 4
  • Shear Strength, Lap, Note 1
  • Shear Strength, Lap, Note 1
  • Shear Strength, ASTM D1002, Lap, After 1000 hours at 150°C/300°F, Note 4
  • Shear Strength, ASTM D1002, Lap, FM 309-1M 0.05 psf, Note 3
  • Shear Strength, Lap, Note 1
  • Shear Strength, ASTM D3165, Blister, Note 4
  • Shear Strength, ASTM D1002, Lap, After 2000 hrs at 160°F/100%, Note 2
  • Shear Strength, ASTM D1002, Lap, FM 309-1M 0.05 psf, Note 3
  • Shear Strength, Lap, Note 2
  • Shear Strength, ASTM D1002, Lap, FM 309-1K 0.08 psf, Note 3
  • Shear Strength, Lap, Note 1
  • Shear Strength, Lap, After 2000 hrs at 160°F/100%, Note 1
  • Shear Strength, ASTM D1002, Lap, FM 309-1K 0.08 psf, Note 3
  • Shear Strength, ASTM D1002, Lap, Note 4
  • Shear Strength, ASTM D1002, Lap, FM 309-1U 0.05 psf, Note 3
  • Shear Strength, Lap, Note 1
  • Shear Strength, Lap, Note 2
  • Shear Strength, Lap, Note 2
  • Shear Strength, ASTM D1002, Lap, FM 309-1U 0.05 psf, Note 3
  • Shear Strength, Lap, Note 2
  • Shear Strength, ASTM D1002, Lap, After 2000 hrs at 160°F/100%, Note 2
  • Peel Strength, ASTM D3167, Floating Roller, FM 309-1 M 0.05 psf
  • Peel Strength, ASTM D3167, Floating Roller, FM 309-1 K 0.08 psf
  • Peel Strength, ASTM D3167, Floating Roller, FM 309-1 M 0.05 psf
  • Maximum Service Temperature, Air, wet
  • Maximum Service Temperature, Air, dry
  • Shelf Life
  
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Manufacturer Notes:
Solvay, former Rhodia Engineering Plastics

Category Notes
Plastic

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