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Master Bond adhesives
Syensqo (Solvay Specialty Polymers) Hyflon® MFA® F1540 Perfluoropolymer  (Unverified Data**)
Categories: Polymer; Thermoplastic; Fluoropolymer

Material Notes: Hyflon® MFA® is a family of perfluoro polymers which combine excellent mechanical characteristics to properties such as chemical inertness, high flexural endurance, inherent flame resistance, low surface energy and exceptional dielectric properties.

Hyflon® MFA® F1540 is a medium-high melt flow rate multi purpose resin with an exceptional stress crack resistance, continuous service temperature up to 225°C and a 13-15 x 10³ cycles flex-life (on a 0.3 mm film, ASTM D2176).

Key Attributes: Flame Retardant; High ESCR (Stress Crack Resist.); High Flow

Applications: General Purpose; Wire & Cable Applications

COLOR MASTER BATCHES
- Manufacturer recommends that only Color Master Batches based in MFA® be used. Master Batches based on other fluoropolymers can negatively influence the superior processing and electrical performance of the resin.

HEALTH SAFETY AND ENVIRONMENT
- Hyflon® MFA® F1540 is a very inert polymer and it is not harmful if used and handled according to standard processing procedures. If handled inappropriately, it may release harmful toxic chemicals.
- Hyflon® MFA® F1540 does not contain any RoHS or WEEE substances. Please refer to the Material Safety Data Sheets for more information on handling and safety.

PACKAGING AND STORAGE
- The Hyflon® MFA® F1540 resin is available in 25 kg (55 lbs.) and 500 kg (1102 lbs.) packaging. Though it has an indefinite shelf life, it is recommended to store it in a clean area, protected by direct sun light and possible contamination.

Extrusion Notes: WIRE AND CABLE PROCESSING GUIDELINES
- As with other fluoropolymers, MFA is corrosive in the melt. Therefore all parts coming into prolonged contact with the melt should be made with corrosion resistant materials such as Hastelloy®, Inconel®, Monel® or Xaloy®. Chrome or nickel plating is not recommended since they are typically only sufficient for brief processing tests.
- Hyflon MFA F1540 is applied onto wire using tubing extrusion techniques similar to other thermoplastic materials. An overview of the temperature, tooling and equipment requirements are in the following tables.
- Many different screw designs can be used. Single-flight screws are recommended while barrier-flights should be avoided. A typical screw design consist of a long feed section, followed by a 2 to 6 flight transition and a 5 to 7 flight metering section. The addition of a block mixing section can improve the processing performance.

EQUIPMENT/TOOLING REQUIREMENTS
- Line Speed: 200 to 350 m/min (700 to 1200 ft./min)
- Draw Down Ratio: 80 to 120
- Draw Balance: 0.96 to 1.04
- Extruder L/D: 20/1 to 30/1
- Screen Pack: Breaker plate only is required.

Information provided by Solvay Specialty Polymers.

Vendors:
Available Properties
  • Density, ASTM D792
  • Melt Flow, ASTM D1238
  • Hardness, Shore D, ASTM D2240
  • Tensile Strength at Break, ASTM D638, 50 mm/min
  • Elongation at Break, ASTM D638, 50 mm/min
  • Tensile Modulus, ASTM D638, 1.0 mm/min
  • Izod Impact, Notched, ASTM D256
  • Volume Resistivity, ASTM D257
  • Surface Resistance, ASTM D257
  • Dielectric Constant, ASTM D150
  • Dielectric Constant, ASTM D150
  • Dielectric Strength, ASTM D149
  • Dissipation Factor, ASTM D150
  • Dissipation Factor, ASTM D150
  • Heat of Fusion
  • CTE, linear, Parallel to Flow, ASTM D696
  • Specific Heat Capacity, ASTM C351
  • Thermal Conductivity, ASTM C177
  • Melting Point
  • Crystallization Temperature, ASTM D3418, Peak
  • Flammability, UL94, UL 94
  • Oxygen Index, ASTM D2863
  • Zone 1, Extrusion
  • Zone 2, Extrusion
  • Zone 3, Extrusion
  • Zone 4, Extrusion
  • Zone 5, Extrusion
  • Adapter Temperature, Extrusion
  • Die Temperature, Extrusion
  • Melt Temperature, Extrusion
  
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Manufacturer Notes:
Solvay Specialty Polymers (includes former Solexis)

Category Notes
Plastic

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