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Ensinger PEI

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Ixom ASTALOY™ PC/ABS TWG
Categories: Polymer; Thermoplastic; ABS Polymer; Polycarbonate/ABS Alloy, Unreinforced

Material Notes: ASTALOY™ PC/ABS TWG is a high weldline impact strength alloy of ABS and Polycarbonate and is designed for injection molding applications with multiple weldlines and requiring a balance of impact toughness, heat resistance, product rigidity, mouldability and easy painting. Typical applications in the automotive area are interior instrument panel fascia panels, console capping moldings and glove box assemblies, together with exterior painted components such as wheel trims, front grilles, rear appliques and other trim panels.

Information provided by Ixom Operations PTY LTD

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Physical PropertiesOriginal ValueComments
Density 1.12 g/ccASTM D792
Water Absorption 0.25 %
@Time 86400 sec
ASTM D570
Melt Flow 4.6 g/10 min
@Load 2.16 kg,
Temperature 250 °C
ASTM D1238
 10 g/10 min
@Load 3.80 kg,
Temperature 250 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Hardness, Rockwell R 116ASTM D785
Tensile Strength 51.0 MPa12.7 mm x 3.2 mm @ 5.0 mm/min; ASTM D638
Elongation at Break 70 %12.7 mm x 3.2 mm @ 5.0 mm/min; ASTM D638
Flexural Strength 90.0 MPa12.7 mm x 3.2 mm @ 1.3 mm/min; ASTM D790
Flexural Modulus 2630 MPa12.7 mm x 3.2 mm @ 1.3 mm/min; ASTM D790
Izod Impact, Notched 510 J/m12.7 mm x 3.2 mm; ASTM D256
Falling Dart Impact 60.0 J3.2 mm plaque; ASTM D3029
 
Thermal PropertiesOriginal ValueComments
CTE, linear 72.0 µm/m-°CASTM D696
Deflection Temperature at 1.8 MPa (264 psi) 102 °C12.7 mm x 3.2 mm; ASTM D648
Vicat Softening Point 135 °C
@Load 1.00 kg
ASTM D1525
Flammability, UL94 HB
@Thickness 1.60 mm
Shrinkage 0.60 %3.0 mm plaque; ASTM D955
 
Processing PropertiesOriginal ValueComments
Rear Barrel Temperature 235 - 255 °C
Middle Barrel Temperature 245 - 265 °C
Front Barrel Temperature 255 - 275 °C
Melt Temperature 250 - 280 °C
Mold Temperature 50.0 - 90.0 °C
Drying Temperature 95.0 - 100 °CTemperature of pellet bed
Dry Time 3.00 - 5.00 hourat desired pellet bed
Injection Pressure 60.0 - 140 MPa
Back Pressure 0.100 - 0.500 MPa
Screw Speed 40 - 60 rpm
 
Descriptive Properties
Clamp pressure4 - 8 kN/cm²

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PIXOM016 / 283097

Proto3000 – 3D Engineering Solutions

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