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Ensinger PEI

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Syensqo (Solvay Specialty Polymers) KetaSpire® KT-820 NT PEEK, Low melt flow
Categories: Polymer; Thermoplastic; Polyketone; Polyetheretherketone (PEEK)

Material Notes: NT = Natural color. Low melt flow for extrusion and injection molding, lubricated

KetaSpire® KT-820 is a low flow grade of unreinforced polyetheretherketone (PEEK) supplied in a lubricated pellet form. KetaSpire® PEEK is produced to the highest industry standards and is characterized by a distinct combination of properties, which include excellent wear resistance, best-in-class fatigue resistance, ease of melt processing, high purity, and excellent chemical resistance to organics, acids, and bases.

These properties make it well-suited for applications in healthcare, transportation, electronics, chemical processing, and other industrial uses. KetaSpire® KT-820 can be easily processed using typical injection molding and extrusion processes. This resin is also available as KetaSpire® KT-820P in a natural-color coarse powder form for compounding.

Pellets of KT-820 are supplied lightly dusted with the lubricant calcium stearate (0.01% level) to aid with pellet conveyance in plastication screws. The equivalent non-lubricated natural color grade of low flow KetaSpire® is available as KT-820 NL.

Applications: Aircraft Applications; Automotive Applications; Connectors; Dental Applications; Electrical/Electronic Applications; Film; Gears; Hospital Goods; Housings; Industrial Applications; Medical Devices; Medical/Healthcare Applications; Oil/Gas Applications; Pump Parts; Seals; Surgical Instruments; Tubing

Features: Autoclave Sterilizable; Chemical Resistant; Ductile; E-beam Sterilizable; Ethylene Oxide Sterilizable; Fatigue Resistant; Flame Retardant; Good Dimensional Stability; Good Impact Resistance; Good Sterilizability; Heat Sterilizable; High Heat Resistance; Radiation (Gamma) Resistant; Radiation Sterilizable; Radiotranslucent; Steam Resistant; Steam Sterilizable

Standard Packaging and Labeling
- KetaSpire resins are packaged in polyethylene buckets or cardboard boxes depending upon the order size. Individual packages will be plainly marked with the product, color, lot number, and net weight.

Injection notes: Drying
- KetaSpire resins must be dried completely prior to melt processing. Incomplete drying will result in defects in the formed part ranging from surface streaks to severe bubbling. Pellets can be dried on trays in a circulating air oven or in desiccating hopper dryer. Drying conditions recommended are 4 hours at 150°C (300°F) .
Injection Molding
- KetaSpire resins can be readily injection molded in most screw injection machines. A general purpose screw with a compression ratio in the range of 2.5 - 3.5 : 1 is recommended, as is minimum back pressure. Injection speeds should be as fast as possible, consistent with part appearance requirements. Mold temperatures in the range of 175°C to 205°C (350°F to 400°F) are suggested. Recommended starting point barrel temperatures are shown in the following table.

Information provided by Solvay Specialty Polymers.

Vendors: Drake extrudes shapes and machines and injection molds parts in Torlon® PAI, PEEK, PAEK, Ryton PPS and Ultem PEI. It also machines Vespel® PI. Innovations include cryogenic CryoDyn® CT-200 shapes as a PCTFE alternative; efficient Seamless Tube® and the largest extruded rod diameters to >254mm and plate thicknesses to > 100mm. Certified to ISO 9001:2015 and AS9100D. Visit www.DrakePlastics.com

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Physical PropertiesOriginal ValueComments
Density 1.30 g/ccASTM D792
Water Absorption 0.10 %
@Time 86400 sec
ASTM D570
Viscosity 440 cP
@Shear Rate 1000 1/s,
Temperature 400 °C
Melt; ASTM D3835
Linear Mold Shrinkage, Flow 0.011 - 0.013 cm/cmASTM D955
Linear Mold Shrinkage, Transverse 0.013 - 0.015 cm/cmASTM D955
Melt Flow 3.0 g/10 min
@Load 2.16 kg,
Temperature 400 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Hardness, Rockwell M 97ASTM D785
Hardness, Shore D 88
@Time 1.00 sec
ASTM D2240
Tensile Strength 95.0 MPa50 mm/min; ASTM D638
Tensile Strength, Yield 96.0 MPaType 1A, 50 mm/min; ISO 527-2
Elongation at Break 78 %5.0 mm/min; ASTM D638
Elongation at Yield 4.9 %Type 1A, 50 mm/min; ISO 527-2
 5.2 %50 mm/min; ASTM D638
Tensile Modulus 3500 MPa50 mm/min; ASTM D638
 3830 MPa1 mm/min, Type 1A; ISO 527-2
Flexural Strength 121 MPaISO 178
 146 MPaASTM D790
Flexural Modulus 3700 MPaASTM D790
 3700 MPaISO 178
Compressive Strength 118 MPaASTM D695
Poissons Ratio 0.33ASTM E132
Shear Strength 84.1 MPaASTM D732
Izod Impact, Notched 91.0 J/mASTM D256
Izod Impact, Unnotched NBASTM D256
Izod Impact, Notched (ISO) 9.20 kJ/m²ISO 180
Izod Impact, Unnotched (ISO) NBISO 180
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 1.60e+17 ohm-cmASTM D257
Surface Resistance >= 1.90e+17 ohmASTM D257
Dielectric Constant 3.05
@Frequency 1e+6 Hz
ASTM D150
 3.06
@Frequency 60 Hz
ASTM D150
 3.1
@Frequency 1000 Hz
ASTM D150
Dielectric Strength 17.0 kV/mm
@Thickness 2.50 mm
ASTM D149
Dissipation Factor 0.0010
@Frequency 1000 Hz
ASTM D150
 0.0010
@Frequency 60 Hz
ASTM D150
 0.0030
@Frequency 1e+6 Hz
ASTM D150
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 43.0 µm/m-°C
@Temperature -50.0 - 50.0 °C
ASTM E831
Specific Heat Capacity 1.56 J/g-°C
@Temperature 50.0 °C
ASTM C351
 2.15 J/g-°C
@Temperature 200 °C
ASTM C351
Thermal Conductivity 0.240 W/m-KASTM C177
Melting Point 340 °CPeak; ASTM D3418
Deflection Temperature at 1.8 MPa (264 psi) 157 °C
@Thickness 3.20 mm
Annealed; ASTM D648
Glass Transition Temp, Tg 150 °CDSC
Flammability, UL94 V-1
@Thickness 0.800 mm
 V-0
@Thickness 1.60 mm
Oxygen Index 37 %ASTM D2863
 
Processing PropertiesOriginal ValueComments
Rear Barrel Temperature 355 °C
Middle Barrel Temperature 365 °C
Front Barrel Temperature 370 °C
Nozzle Temperature 375 °C
Mold Temperature 175 - 205 °C
Drying Temperature 150 °C
@Time 14400 sec
 
Descriptive Properties
AdditiveLubricant
AvailabilityAsia Pacific
 Europe
 Latin America
 North America
ColorNatural Color
FormsPellets
Injection RateFast
ProcessingExtrusion Blow Molding; Film Extrusion; Injection Molding
 Machining; Profile Extrusion; Thermoforming; Wire & Cable Extrusion
RoHS ComplianceYes
Screw Compression Ratio2.5:1.0 to 3.5:1.0

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