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Ensinger PEI

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Syensqo (Solvay Specialty Polymers) KetaSpire® KT-851 NL SP PEEK
Categories: Polymer; Thermoplastic; Polyketone; Polyetheretherketone (PEEK)

Material Notes: KetaSpire® KT-851 NL SP resin is a depth-filtered grade of polyetheretherketone (PEEK) supplied in non-lubricated, natural-color pellet form and is specially designed for use in extruded wire insulation coating. KT-851 NL SP offers the needed balance of properties and processability for applying thin insulation coatings onto copper or other conducting wire using a continuous extrusion process to achieve a robust insulation coating that is capable of withstanding the harsh use environments of many industrial applications. The SP suffix denotes small pellets (2.25 mm diameter on average), which contributes to improved feeding and conveying in small extruders and other processing equipment.

KetaSpire® PEEK is produced to the highest industry standards and is characterized by a distinct combination of properties, which include excellent chemical resistance to organics, acids and bases, best in class fatigue resistance, excellent wear resistance, ease of melt processing and high purity.

A lubricated form of this resin is available as KT-851 in natural color (NT). The pellets in the lubricated versions are supplied with a very light dusting (0.01%) of calcium stearate to aid with conveying through single screw extruder-based processing equipment.

Applications: Electrical/Electronic Applications; Oil/Gas Applications; Wire Jacketing

Features: Chemical Resistant; Ductile; Fatigue Resistant; Flame Retardant; Good Dimensional Stability; Good Impact Resistance; High Heat Resistance

Injection notes: Drying
- KetaSpire resins must be dried completely prior to melt processing. Incomplete drying will result in defects in the formed part ranging from surface streaks to severe bubbling. Pellets can be dried on trays in a circulating air oven or in desiccating hopper dryer. Drying conditions recommended are 4 hours at 150°C (300°F) .
Injection Molding
- KetaSpire resins can be readily injection molded in most screw injection machines. A general purpose screw with a compression ratio in the range of 2.5 - 3.5 : 1 is recommended, as is minimum back pressure. Injection speeds should be as fast as possible, consistent with part appearance requirements. Mold temperatures in the range of 175°C to 205°C (350°F to 400°F) are suggested. Recommended starting point barrel temperatures are shown in the following table.

Information provided by Solvay Specialty Polymers.

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Physical PropertiesOriginal ValueComments
Density 1.30 g/ccASTM D792
Water Absorption 0.10 %
@Time 86400 sec
ASTM D570
Viscosity 380 cP
@Shear Rate 1000 1/s,
Temperature 400 °C
Melt; ASTM D3835
Linear Mold Shrinkage, Flow 0.011 - 0.013 cm/cmASTM D955
Linear Mold Shrinkage, Transverse 0.013 - 0.015 cm/cmASTM D955
Melt Flow 10 g/10 min
@Load 2.16 kg,
Temperature 400 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Hardness, Rockwell M 97ASTM D785
Hardness, Shore D 88
@Time 1.00 sec
ASTM D2240
Tensile Strength 96.0 MPaASTM D638
Tensile Strength, Yield 95.0 MPaType 1A, 50 mm/min; ISO 527-2
Elongation at Break 20 - 30 %50 mm/min; ASTM D638
 20 - 30 %Type 1A, 50 mm/min; ISO 527-2
Elongation at Yield 4.8 %Type 1A, 50 mm/min; ISO 527-2
 5.2 %50 mm/min; ASTM D638
Tensile Modulus 3600 MPa1.0 mm/min; ASTM D638
 3850 MPa1 mm/min, Type 1A; ISO 527-2
Flexural Strength 112 MPaISO 178
 152 MPaASTM D790
Flexural Modulus 3620 MPaISO 178
 3900 MPaASTM D790
Compressive Strength 121 MPaASTM D695
Shear Strength 91.5 MPaASTM D732
Izod Impact, Notched 69.0 J/mASTM D256
Izod Impact, Unnotched NBASTM D256
Izod Impact, Notched (ISO) 7.50 kJ/m²ISO 180
Izod Impact, Unnotched (ISO) NBISO 180
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 2.50e+17 ohm-cmASTM D257
Surface Resistance >= 1.90e+17 ohmASTM D257
Dielectric Strength 200 kV/mm
@Thickness 0.0500 mm
Amorphous Film; ASTM D149
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 43.0 µm/m-°C
@Temperature -50.0 - 50.0 °C
ASTM E831
Specific Heat Capacity 1.35 J/g-°C
@Temperature 50.0 °C
ASTM C351
 1.95 J/g-°C
@Temperature 200 °C
ASTM C351
Thermal Conductivity 0.240 W/m-KASTM C177
Melting Point 340 °CPeak; ASTM D3418
Deflection Temperature at 1.8 MPa (264 psi) 157 °C
@Thickness 3.20 mm
Annealed; ASTM D648
Glass Transition Temp, Tg 150 °CDSC
 
Processing PropertiesOriginal ValueComments
Rear Barrel Temperature 355 °C
Middle Barrel Temperature 365 °C
Front Barrel Temperature 370 °C
Nozzle Temperature 375 °C
Mold Temperature 175 - 205 °C
Drying Temperature 150 °C
@Time 14400 sec
 
Descriptive Properties
AdditiveLubricant
AvailabilityAsia Pacific
 Europe
 Latin America
 North America
ColorNatural Color
FormsPellets
Injection RateFast
ProcessingInjection Molding; Machining; Profile Extrusion
Screw Compression Ratio2.5:1.0 to 3.5:1.0

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