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Metal adhesives

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Master Bond EP30DP-NV Toughened, two component epoxy for bonding, sealing, coating and encapsulation
Categories: Polymer; Thermoset; Epoxy; Epoxy Encapsulant, Unreinforced

Material Notes: Key Features:
  • Low viscosity
  • Long working life
  • Cryogenically serviceable
  • RoHS compliant
Master Bond EP30DP-NV is a versatile, two component, epoxy system featuring superior toughness and abrasion resistance for high performance bonding, sealing, coating and encapsulation. It has an interesting chemistry where the rigidity of the epoxy is modified by the addition of a urethane based flexibilizer. This modification confers a lower Shore D hardness to the cross linked entity. It also enables a higher elongation than normally seen with basic epoxy compounds. It has a long working life, and after mixing, a low exotherm. It cures readily at ambient temperatures or more rapidly at elevated temperatures. Optimal curing is overnight at room temperature followed by 2-4 hours at 150°F. The system is 100% reactive and does not contain any solvents or diluents. EP30DP-NV bonds well to a wide variety of substrates including metals, ceramics, composites, glass and many plastics. Its toughness allows it to withstand rigorous thermal cycling and shock as well as mechanically induced vibration. The epoxy-urethane backbone of this system gives it a higher level of abrasion resistance than more standard epoxy. It is an excellent electrical insulator. This, combined with its low viscosity and low exotherm, allows it to be used for moderate to larger sized encapsulations. Another special property is cryogenic serviceability with a temperature range extending from 4K to +250°F. The color of Part A is clear, and Part B is amber clear. EP30DP-NV can be used in electronics, aerospace, optical, specialty OEM and other applications where this product profile is desirable.

Product Advantages:

  • Versatile curing options
  • Long working life and low exotherm
  • Toughened system
  • Excellent abrasion resistance
  • RoHS compliant

Information provided by Master Bond Inc.

Vendors: Master Bond is a leading manufacturer of adhesives, sealants, coatings and potting compounds. Master Bond’s vast product line consists of over 3,000 epoxy, polyurethane, silicone, cyanoacrylate and latex adhesives that vary in viscosity, cure speed, strength, chemical resistance, electrical properties, etc. Our custom adhesives offer design flexibility and provide excellent bonding performance. Visit www.masterbond.com.

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Physical PropertiesOriginal ValueComments
Viscosity 250 - 500 cPPart B
 5000 - 8000 cPPart A
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 30 - 50
Tensile Strength 1000 - 2000 psi
Elongation at Break 30 - 60 %
Tensile Modulus 10000 - 30000 psi
Adhesive Bond Strength 1000 - 1300 psiTensile Lap Shear; Al/Al
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 1.00e+14 ohm-cm
Dielectric Constant 3.7
@Frequency 60 Hz
Dielectric Strength 450 V/mil
@Thickness 3.17 mm
 
Thermal PropertiesOriginal ValueComments
CTE, linear 110 - 130 µm/m-°C
Maximum Service Temperature, Air 121 °C
Minimum Service Temperature, Air -269 °C
 
Processing PropertiesOriginal ValueComments
Cure Time 2.00 - 4.00 hour
@Temperature 93.3 °C
Option 2
 2.00 - 4.00 hour
@Temperature 65.6 °C
Optimum cure schedule: overnight at room temperature followed by 2-4 hours at 150°F
 72.0 - 96.0 hour
@Temperature 23.9 °C
Option 1
Working Life 60.0 - 120 min
@Temperature 23.9 °C
After mixing, 100 gram batch
Shelf Life 6.00 Month
 
Descriptive Properties
Mixing ratio100:10 by weight

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PMASTM608 / 249004

Metal adhesives

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