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Ensinger PEI

General Plastics LAST-A-FOAM® FR-3830 FST Polyurethane Foam
Categories: Other Engineering Material; Composite Core Material; Polymer; Thermoset; Polyurethane, TS; Thermoset Polyurethane Foam, Unreinforced

Material Notes: Product Description: FR-3800 FST is a halogen-free polyurethane-based foam that is compliant with fire, smoke and toxicity (FST) requirements, Ohio State University (OSU) 65/65 heat release standards for aerospace interior applications and REACH regulation. It is available in a wide range of densities, from 3 to 40 pounds per cubic foot, and sheet thickness of up to 24 inches. Custom sizes and thickness are also available. The FR-3800 FST can be thermoformed, easily machined and bonded. It withstands process temperatures up to 310° Fahrenheit, which provides a larger processing window to manufacture composite parts. This FST performance core series exhibits high strength-to-weight ratio due to its cellular and cross-linked structure. It meets the mechanical property requirements for core and structural FST applications without the high cost associated with alternative materials such as thermoplastic foams and honeycomb. With the FR-3800 FST, design and performance goals are achieved while meeting fire safety requirements.

Features:

  • Passes fire, smoke and toxicity (FST) Requirements
  • Meets OSU 65/65 heat release standards
  • Sheet thickness up to 24 inches
  • Thermoformable into simple curves
  • Shapes easily with common machining methods
  • Bonds well with composite skins
  • Withstands process temperatures up to 310° Fahrenheit
  • Resistant to water absorption
  • Resistant to most chemicals and solvents
  • Will not support fungal growth
  • No edge-closing or filling needed
Applications:
  • First-class seating pods
  • Sandwich core for aircraft interior components: Ceiling panels; Wall panels; Floor ramps; Door panels; Hard points in composite panels; Passenger cabin class dividers
  • Lightweight flyaway parts
  • Edge closeouts
  • Support/shim pieces

Information provided by General Plastics Manufacturing Company

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Physical PropertiesMetricEnglishComments
Density 0.481 g/cc0.0174 lb/in³ASTM D1622
 
Mechanical PropertiesMetricEnglishComments
Tensile Strength 7.288 MPa1057 psiPerpendicular to Rise; ASTM D1623
 7.453 MPa1081 psiParallel to Rise; ASTM D1623
Flexural Strength 10.91 MPa1583 psiRise Parallel to Test Span; ASTM D790 Method 1-A
 11.00 MPa1595 psiRise Parallel to Beam Thick.; ASTM D790 Method 1-A
Flexural Modulus 0.39805 GPa57.732 ksiRise Parallel to Beam Thick.; ASTM D790 Method 1-A
 0.40041 GPa58.074 ksiRise Parallel to Test Span; ASTM D790 Method 1-A
Compressive Strength  5.74 MPa
@Temperature 121 °C
833 psi
@Temperature 250 °F
Parallel to Rise; ASTM D1621
 5.79 MPa
@Temperature 121 °C
840 psi
@Temperature 250 °F
Perpendicular to Rise; ASTM D1621
 11.4 MPa
@Temperature 23.9 °C
1660 psi
@Temperature 75.0 °F
Perpendicular to Rise; ASTM D1621
 11.66 MPa
@Temperature 23.9 °C
1691 psi
@Temperature 75.0 °F
Parallel to Rise; ASTM D1621
Compressive Modulus  0.2267 GPa
@Temperature 121 °C
32.88 ksi
@Temperature 250 °F
Perpendicular to Rise; ASTM D1621
 0.22853 GPa
@Temperature 121 °C
33.145 ksi
@Temperature 250 °F
Parallel to Rise; ASTM D1621
 0.38356 GPa
@Temperature 23.9 °C
55.631 ksi
@Temperature 75.0 °F
Perpendicular to Rise; ASTM D1621
 0.412 GPa
@Temperature 23.9 °C
59.7 ksi
@Temperature 75.0 °F
Parallel to Rise; ASTM D1621
Shear Strength 2.48 MPa360 psiRise Parallel to Specimen Width; ASTM C273
 2.54 MPa369 psiRise Parallel to Specimen Thickness; ASTM C273
 
Thermal PropertiesMetricEnglishComments
CTE, linear 59.4 µm/m-°C
@Temperature -45.6 - 93.3 °C
33.0 µin/in-°F
@Temperature -50.0 - 200 °F
GP Method
Thermal Conductivity 0.0777 W/m-K0.539 BTU-in/hr-ft²-°FASTM C518
Glass Transition Temp, Tg 149 °C300 °FASTM E1824
 
Descriptive Properties
Tumbling Friability (%)120 mins at 60 rpm, ASTM C421
Water Absorption0.003 lbs/ft²ASTM D2842

Some of the values displayed above may have been converted from their original units and/or rounded in order to display the information in a consistent format. Users requiring more precise data for scientific or engineering calculations can click on the property value to see the original value as well as raw conversions to equivalent units. We advise that you only use the original value or one of its raw conversions in your calculations to minimize rounding error. We also ask that you refer to MatWeb's terms of use regarding this information. Click here to view all the property values for this datasheet as they were originally entered into MatWeb.

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PGENR020 / 186806

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