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Ensinger PEI

Old Hickory FC-120 Tennessee Ball Clay
Categories: Ceramic; Clay; Ball Clay

Material Notes: The FC-120 clay is a special selection for sanitaryware. It is very fast casting and is designed to use in combination with the C-33A or other finer particle size distribution clay. The FC-120 provides excellent casting rate in a sanitaryware formula while maintaining a long plasticity range for trimming and finishing operations. The unique mineralogy of FC-120 also provides good dry strength by comparison to the fast casting rate.

Information provided by Old Hickory Clay Company

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Physical PropertiesMetricEnglishComments
Particle Size 0.50 µm0.50 µm40% of particles less than
 1.0 µm1.0 µm51% of particles less than
 1.48 µm1.48 µmMedian particle diameter
 <= 5.0 µm<= 5.0 µm77% of particles less than
pH 5.45.4
Soluble Sulfates 530 ppm530 ppm
Specific Surface Area 18.3 m²/g18.3 m²/g
 
Mechanical PropertiesMetricEnglishComments
Modulus of Rupture 0.00410 GPa0.595 ksiDry Modulus of Rupture, 50% clay/50% flint, cast bars
 
Thermal PropertiesMetricEnglishComments
Shrinkage 4.5 %4.5 %Cone 04, Linear Fired Shrinkage
 6.0 %6.0 %Cone 3, Linear Fired Shrinkage
 8.0 %8.0 %Cone 11, Linear Fired Shrinkage
 8.5 %8.5 %Linear Drying Shrinkage
 
Component Elements PropertiesMetricEnglishComments
Al2O3 26.34 %26.34 %
CaO 0.13 %0.13 %
Fe2O3 1.21 %1.21 %
K2O 1.0 %1.0 %
Loss on Ignition(%) 9.86 %9.86 %
MgO 0.40 %0.40 %
Na2O 0.080 %0.080 %
SiO2 59.18 %59.18 %
TiO2 1.8 %1.8 %
 
Descriptive Properties
Absorption (%)15.8Cone 04, Fired
 2.9Cone 11, Fired
 9.9Cone 3, Fired
CEC/MBI (meg/100 ml)7
Crude ColorLight Brown
Filtration (ml)31
Pyrometric Cone Equivalent (PCE)29
Water of Plasticity (%)35
Wet Sieve Residue (%)0.57Wet Sieve Residue, +200 mesh

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EOHC915 / 161994

Proto3000 – 3D Engineering Solutions

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