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Ensinger PEI

Syensqo (Solvay Specialty Polymers) AvaSpire® AV-651 CF30 Polyaryletherketone (PAEK), 30% carbon fiber
Categories: Polymer; Thermoplastic; Polyketone; Polyaryletherketone (PAEK), Carbon Fiber Filled

Material Notes: 30% carbon fiber, high melt flow for injection molding

AvaSpire® AV-651 CF30 is a 30% carbon fiber reinforced version of AvaSpire® AV-651. This formulation offers some advantages relative to 30% carbon fiber reinforced PEEK which include better dimensional stability and warp resistance during injection molding. The AV-651 CF30 grade offers the highest strength, stiffness, and fatigue resistance of any AV-651-based grade. Furthermore, this resin generally retains most of the desirable ultra-performance attributes of carbon fiber reinforced PEEK. Those attributes include chemical resistance, fatigue resistance, and long term thermal oxidative stability.

The excellent balance of properties of AV-651 CF30 makes this grade well suited for a broad range of applications across a number of industries including healthcare, transportation, electronics, oil and gas, and chemical processing.

This resin can be easily melt processed by injection molding using standard equipment. The melt processing behavior of AV-651 CF30 is overall very similar to that of 30% CF reinforced PEEK. While the resin can also be extruded, the lower melt flow AV-621 CF30 grade is considered more suited for extrusion applications while offering the same property profile as AV-651 CF30.

Markets/Uses: Healthcare / Medical Devices / Medical Pump Seals; Healthcare / Medical Devices / Medical Reusable; Healthcare / Medical Devices / Medical/Healthcare Applications; Healthcare / Medical Devices / Orthopedics; Healthcare / Medical Devices / Packaging, Rigid Medical; Healthcare / Medical Devices / Sizing Trials; Healthcare / Medical Devices / Surgical Instruments

Applications: Dental Applications; Hospital Goods; Medical Devices; Medical/Healthcare Applications; Pump Parts; Seals; Surgical Instruments

Features: Autoclave Sterilizable; Chemical Resistant; E-beam Sterilizable; Ethylene Oxide Sterilizable; Fatigue Resistant; Flame Retardant; Good Dimensional Stability; Good Sterilizability; Heat Sterilizable; High Heat Resistance; High Stiffness; High Strength; Radiation (Gamma) Resistant; Radiation Sterilizable; Radiotranslucent; Steam Resistant; Steam Sterilizable

Injection notes: Back Pressure: Minimum

Information provided by Solvay Specialty Polymers.

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Physical PropertiesMetricEnglishComments
Density 1.42 g/cc0.0513 lb/in³ASTM D792
Water Absorption 0.20 %
@Time 86400 sec
0.20 %
@Time 24.0 hour
ASTM D570
Viscosity 540 cP
@Shear Rate 1000 1/s,
Temperature 400 °C
540 cP
@Shear Rate 1000 1/s,
Temperature 752 °F
Melt; ASTM D3835
Linear Mold Shrinkage, Flow <= 0.0020 cm/cm
@Thickness 3.18 mm
<= 0.0020 in/in
@Thickness 0.125 in
ASTM D955
Linear Mold Shrinkage, Transverse 0.0090 - 0.011 cm/cm
@Thickness 3.18 mm
0.0090 - 0.011 in/in
@Thickness 0.125 in
ASTM D955
Melt Flow 4.5 g/10 min
@Load 2.16 kg,
Temperature 400 °C
4.5 g/10 min
@Load 4.76 lb,
Temperature 752 °F
ASTM D1238
 
Mechanical PropertiesMetricEnglishComments
Hardness, Rockwell M 100 - 105
@Thickness 3.20 mm
100 - 105
@Thickness 0.126 in
Injection Molded; ASTM D785
Hardness, Shore D 85 - 90
@Thickness 3.20 mm
85 - 90
@Thickness 0.126 in
Injection Molded; ISO 868
Tensile Strength 184 MPa26700 psi5.0 mm/min; ASTM D638
Tensile Strength, Yield 192 MPa27800 psiType 1A, 5 mm/min; ISO 527-2
Elongation at Break 1.5 %1.5 %5.0 mm/min; ASTM D638
 1.5 %1.5 %Type 1A, 5 mm/min; ISO 527-2
Tensile Modulus 20.7 GPa3000 ksi5.0 mm/min; ASTM D638
 21.1 GPa3060 ksi1 mm/min, Type 1A; ISO 527-2
Flexural Strength 262 MPa38000 psiASTM D790
 280 MPa40600 psiISO 178
Flexural Modulus 17.2 GPa2490 ksiASTM D790
 19.1 GPa2770 ksiISO 178
Compressive Strength 168 MPa24400 psiASTM D695
Shear Strength 94.0 MPa13600 psiASTM D732
Izod Impact, Notched 0.590 J/cm1.11 ft-lb/inASTM D256
Izod Impact, Unnotched 5.90 J/cm11.1 ft-lb/inASTM D256
Izod Impact, Notched (ISO) 8.40 kJ/m²4.00 ft-lb/in²ISO 180
Izod Impact, Unnotched (ISO) 37.0 kJ/m²17.6 ft-lb/in²ISO 180
 
Thermal PropertiesMetricEnglishComments
CTE, linear, Parallel to Flow 8.20 µm/m-°C
@Temperature -50.0 - 50.0 °C
4.56 µin/in-°F
@Temperature -58.0 - 122 °F
ASTM E831
Specific Heat Capacity  1.32 J/g-°C
@Temperature 50.0 °C
0.315 BTU/lb-°F
@Temperature 122 °F
ASTM C351
 1.77 J/g-°C
@Temperature 200 °C
0.423 BTU/lb-°F
@Temperature 392 °F
ASTM C351
Thermal Conductivity 0.360 W/m-K2.50 BTU-in/hr-ft²-°FASTM C177
Melting Point 345 °C653 °FPeak; ASTM D3418
Deflection Temperature at 1.8 MPa (264 psi) 212 °C
@Thickness 3.20 mm
414 °F
@Thickness 0.126 in
Annealed; ASTM D648
Glass Transition Temp, Tg 158 °C316 °FDSC
 
Processing PropertiesMetricEnglishComments
Rear Barrel Temperature 366 °C691 °F
Middle Barrel Temperature 371 °C700 °F
Front Barrel Temperature 377 °C711 °F
Nozzle Temperature 382 °C720 °F
Melt Temperature 366 - 388 °C691 - 730 °FInjection
Mold Temperature 149 - 177 °C300 - 351 °F
Drying Temperature 149 °C
@Time 14400 sec
300 °F
@Time 4.00 hour
 
Descriptive Properties
AvailabilityAsia Pacific
 Europe
 Latin America
 North America
ColorBlack
FormsPellets
Injection RateFast
ProcessingInjection Molding; Machining; Profile Extrusion
RoHS ComplianceYes
Screw Compression Ratio2.0:1.0 to 3.0:1.0

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PSOL8Y4151 / 279951

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